500W CNC fiber laser cutter for steel , brass and Alumnium industry processing

 

   

 500W CNC fiber laser cutter for steel , brass and Alumnium industry processing

 

                                           ( New upgrade model for promotion in the year 2015 )        

                        

 
 

1. Advantages of our fiber CNC laser cutting equipment

 

Suntop Laser as the first brand in the east of China, as a pioneer in the field of laser cutting, Suntop  Laser in the metal processing industry, has led to innovative applications of laser technology in depth. Many years of market accumulation, Suntop laser has become synonymous with high-quality, high-quality products, and efficient service to customers in the formation of a good word of mouth.

 

 

2. Machine's features

 

Machine consists of machine host, computer control systems, fiber laser cutting head, chillers, auxiliary decency components.

 

Machine gantry structure, using AC servo motor drive rack and pinion feed, high precision, speed, movement speed up to 60m / min, dual-drive transmission.

 

Bed gantry, machine welded structure, beams cast aluminum structure, aging treatment after annealing, roughing, finishing, can completely eliminate stress welding and machining, rigid, high precision, can be maintained long-term use not deformed.

 

X, Y, Z axis are imported servo motor, high precision, high speed, high torque, high inertia, stable and durable. Ensure the machine's high speed and acceleration.

 

We adopt the fiber laser imported from USA instead of other brand fiber laser source, stable performance, can be adapted to all metal materials processing, the carbon steel cutting thickness up to 10mm, stainless steel thickness up to 4mm.

 

The laser cutting speed similar as other brand 1000W fiber laser source.

 

Special cutting cutting software, integration of a number of laser cutting control specific modules, powerful, good man-machine interface, easy operation.

 

The cutting head selection of imported fiber laser cutting head as well as dedicated capacitive sensing, high precision sensor, responsive, performance of the most stable and reliable.

 

Control systems; use of computer-controlled electric table translation is complete workpiece cutting, cutting and so on. Cutting can be done in any graphic editor and sports plane.

 

Machine main parts adopt the Europe, USA, Japan and Taiwan famous brand.

 

 

3. Technical advantages

 

QY-FC2513-P series bed with bed gantry, machine welded structure, beams constructed of cast aluminum after annealing aging treatment, and then roughing, finishing, can completely eliminate stress welding and machining, rigidity, precision high, can be maintained long-term use is not deformed.

 

Machine Beam with the overall cast aluminum parts, reduce weight beams, to ensure good stability, high-speed operation can meet the machine.

 

Machine weighing 4 tons, variable analysis technique using structural dynamic design principle and finite element method designed machine base has excellent static and dynamic performance.

 

QY-FC2513-P machine’s technical parameters
Floor area	About 4700 * 2600mm (excluding loading and unloading area)
Allow material Maximum cutting area	1300 * 2500mm ( 1500 * 3000mm can be optional )
Power supply requirements	380V/ 50HZ	Total power	10KW
Environmental requirements	Temperature range: 10-35 ℃ Humidity range: 40-85% 1,000 meters above sea level, the use of environment non-flammable, explosive, magnetic, strong earthquakes
Equipment moving system parameters
Cutting speed, acceleration	0-50m/min   0-3000mm/s2
Air-way speed, acceleration	0-60m/min
Positioning accuracy	＜0.03mm/m
Drive System	Yaskawa servo motor drive
Transmission	All use precision helical rack and pinion
Feedback and transport control systems	Dedicated transport and control system
Ventilation system	Fixed lower ventilation
Workbench Type	Rack Workbench
Circuit and protection system	Standard Design

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Our fiber laser source's main features:

 

Our 500W fiber CNC laser cutting equipment adopts a world-class manufacturer of fiber laser USA nLIGHT brand which the performance far more than the other kinds of same power fiber laser.

 

Fiber laser is a new solid-state lasers new developments in the international arena, it has a cooling area, good beam quality, small size, etc., with bulky gas lasers and solid-state lasers has obvious advantages, it has gradually developed into a high field precision laser processing, laser radar systems, space technology, laser medicine and other important candidate.

 

The USA nLIGHT fiber laser’s features

 

Excellent beam quality (BPP)

 

Constant over the full power range BPP

 

Use a long focal length can still get a very small spot

 

Electro-optical conversion efficiency of> 25

 

Modular design, "plug and play"

 

Compact, easy to install

 

Pump source lifetime> 100,000 hours

 

Integrated optical - optical coupler, or shutter cutting a wide range can be cut stainless steel, carbon steel, aluminum, copper and other metal materials for all .

 

 

5. Unparalleled product life

 

Using single junction diode pumped laser as the pump source fiber lasers, fiber lasers will have a long life characteristics, therefore, the life of fiber lasers up to 100,000 hours.

 

 

6. Lower power consumption, product maintenance

 

Fiber CNC laser cutting equipment optical path entirely composed of fibers and fiber-optic components, in addition to the optical path portion of the semiconductor laser is the main parts of fiber lasers cost. Fiber lasers have excellent thermal performance, high electro-optical efficiency, saving water and electricity, is particularly important for long-term maintenance-free use, can save a lot of money and time to maintain and improve work efficiency.

 

The main parameters of the USA fiber laser source
Fiber laser source	The United States imported
The laser source type	Fiber laser source
Lasers work	Continuous / Modulation
Laser mode	Multimode (50 micron core diameter)
Quenching frequency	100KHz
Cooling	Water cooling
Laser power	500W
Energy output adjustment	5%-100%
Laser wavelength	1080nm
Material can be cut	Stainless steel, carbon steel, aluminum, copper, manganese, nickel, etc.
USA fiber laser performance	Far more than other brands of the same power fiber lasers

 

 

 

 

7. Machine’s servo System

 

                     

 

 

 

                                         

 

 

1. Cutting system uses high-speed capacitive sensing focusing servo cutting system, rapid response surface uneven situation, and precise control of the laser focus position, ensure the cutting quality.

2. The United States imported lasermech (mini) laser head; coaxial blowing assist gas cutting, cutting to ensure quality;

3. Cutting head with automatic calibration, scale display for easy manual focus, so that the user can always adjust and change different materials, different thickness of the plate, which greatly improves the work efficiency

4. With high-precision capacitive sensing automatic tracking system, under the control of the system, it is possible to achieve a very stable Z-axis float function to prevent cutting sheet metal processing highly error or plate heat stress and deformation caused by uneven.

5. Cutting head with flexible design, with fast anti-collision equipment protection and flexible automatic reset function automatically stops when a collision occurs unexpectedly cut and flexible deviation and reset, and automatically returns while continuing to cut to the original cut-off point , so that the whole cutting work is not affected.

 

 

USA lasermech laser cutting head parameters
Laser cutting head	Imported from USA lasermech(mini)
Collimating lens	Imported from USA
Focus lens	Imported from USA
Protection lens	Imported from USA
Sensing Method	Capacitive sensing
Nozzle Material	Copper
Cooling	Water cooling

 

 

 

 

8. The Cooling system

 

Adopt the SUNRISE well-known brands, professional laser chiller, good stability, high accuracy. With dual temperature control and the laser cutting head can be different temperature control, dual temperature control, more effective and ensure stability of the laser cutting head. Features include: pressure alarm, high and low temperature alarm, voltage alarm, and a variety of fault alarm.

 

Dual temperature control, water-cooled laser dedicated machine
Cooling capacity	3.6KW
Input Power	220V/50HZ
Cooling medium	Distilled water / deionized water
Temperature control accuracy	±0.1 degree
Water at room temperature setting	25 degree(adjustable)
Chilled water set	30 degree (adjustable )
Water tank capacity	About 35L
Power	2000W

 

 

 

 

9. Fiber Laser cutting software introduction

 

"Fiber Laser cutting design software" is set for flat cutting design software, whose main goal is to provide image processing, parameter settings, the custom cutting process editor, simulation, and idling sorting and processing
It supports the following data input mode

 

After time support DXF, PLT and other graphical data formats accepted international standard G code Mater Cam, Type3, Wentai software generated DXF import graphics, text outlines AutoCAD direct extraction system transferred graphic image data, you can edit the layout (like zoom , rotate, align, copy, combination, smooth, merging operation) of the imported data to automatically check the legality, such as: closed, overlapping, self-intersecting, distance between the detection of graphics.

 

A cutting type (female cut, Yang cut), and external relations, interference relationship, automatic calculation of introducing cutting patterns, export line.

 

Process according to need, can be freely modified start position and graphics processing direction, while the system dynamically adjust the introduction of lead position, file import always automatically optimize the processing sequence, but also can be manually adjusted to reduce the processing time and improve processing efficiency select the graphic output, support anywhere in the processing of local data, particularly useful for feeding, while you can use the crop function, a graphics processing locally unique breakpoint, the process can go forward along the track, rewind, flexibility encountered each process case, according to the graphic processing, raw material size, automatic nesting

 

 

 

 

10. The fiber laser cutting parameters for reference

 

The main application materials

 

304 stainless steel, 201 stainless steel, high carbon steel, mild steel, aluminum, aluminum, brass, copper, nickel, manganese, etc. almost all metal materials.

 

The laser cutting parameters (only for reference, the exact data depend on the actual materials )

 

Laser Cutting Parameters For Reference
Materials	Thickness ( mm )	Speed (Meter/Min)	Auxiliary gas
Stainless steel	0.5	30-32
	1	15-17	(N2)
	2	4-5	(N2)
	3	0.8-0.9	(N2)
	4	0.4-0.6	(N2)
Carbon steel/Mild steel	1	13-15	(O2)
	2	5-6	(O2)
	3 4	3-4	(O2)
	6	1.3-1.6	(O2)
	8	0.8-1.0	(O2)
	10	0.5	(O2)
Aluminum	1	10	(N2)
	2	1.5	(N2)
Brass/copper	1	2.0	(O2)
	2	1.1	(O2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11. Machine’s main configurations ( for this model we adopt the famous brand parts )

 

 

Part name	Brand/remark
Quality grade	top A quality grade
Laser cutting head	Lasermech(mini)(USA)
X axis reducer	STOBER(Germany )
Y axis reducer	STOBER(Germany )
X-axis helical gear	Linden(Sweden)
Y-axis helical gear	Linden(Sweden)
X-axis linear guide	HIWIN  (H-level accuracy) (Taiwan)
Y-axis linear guide	HIWIN  (H-level accuracy) (Taiwan)
Laser power supply	nLIGHT(USA)
Fiber laser source	nLIGHT(USA),500W
X,Y axis motors	Yaskawa (Japan)
lubrication system	Herion(Germany)
NC system	Special cutting system
Computer	Advantech ( Taiwan )
Proportional valve	SMC(Japan)
Cooling system	SUNRISE, dual temperature control laser dedicated refrigerator
Beam	Cast aluminum beams as a whole
Working size	3000mm*1500 mm
Proximity Switch	Japan's Omron
X-axis, Y-axis travel switch	Japan's Omron

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12. The real laser cutting samples from our this Top A quality CNC fiber laser cutting